Project Overview InductionFusion recently completed the successful installation and on-site testing of a 200kg medium-frequency induction copper melting furnace for a non-ferrous metal foundry. This project highlights our capability to deliver large-scale, turnkey thermal solutions from delivery to full production readiness.

Installation & Commissioning Steps

1. Site Integration: Our engineering team managed the electrical integration and the connection of the closed-loop water cooling system to ensure continuous high-power operation.

2. Lining Preparation: Professional refractory lining installation and sintering process to maximize crucible lifespan.

3. Full-Load Testing: Conducted a successful 200kg copper scrap melting test to verify power efficiency and thermal stability.

Technical Performance

• Capacity: 200kg Copper

• Melt Time: ~45-50 minutes for the first cold furnace charge.

• Max Temperature: 1300°C (optimized for copper alloys).

• Energy Efficiency: Advanced IGBT technology reduces power consumption by 15% compared to traditional KGPS systems.

The Result The system passed all safety and performance benchmarks on the first run. The client reported a significant reduction in metal loss due to the electromagnetic stirring effect of our induction technology, which ensures a homogeneous melt for high-quality casting.