Chengdu Junre Technology Co., Ltd.

Project Overview InductionFusion recently completed the successful installation and on-site testing of a 200kg medium-frequency induction copper melting furnace for a non-ferrous metal foundry. This project highlights our capability to deliver large-scale, turnkey thermal solutions from delivery to full production readiness. Installation & Commissioning Steps Site Integration: Our engineering team managed the electrical integration and the connection of the closed-loop water cooling system to ensure continuous high-power operation. Lining Preparation: Professional refractory lining installation and sintering process to maximize crucible lifespan. Full-Load Testing: Conducted a successful 200kg copper scrap melting test to verify power efficiency and thermal stability. Technical Performance Capacity: 200kg Copper Melt Time: ~45-50 minutes for the first cold furnace charge. Max Temperature: 1300°C (optimized for copper alloys). Energy Efficiency: Advanced IGBT technology reduces power consumption by 15% compared to traditional KGPS systems. The Result The system passed all safety and performance benchmarks on the first run. The client reported a significant reduction in metal loss due to the electromagnetic stirring effect of our induction technology, which ensures a homogeneous melt for high-quality casting.

Project Overview A leading jewelry raw material supplier required a solution to convert bulk silver into uniform, high-luster silver beads for industrial use and investment casting. InductionFusion provided a customized Funnel-type (Bottom-Pouring) Induction Furnace integrated with a high-speed granulation system. Key Highlights Technology: Bottom-pouring induction melting with precise temperature control. Application: Production of 2mm - 5mm high-purity silver beads. Equipment Advantage: Oxidation Control: The funnel design, combined with inert gas protection, prevents silver oxidation during the pour. Perfect Sphericity: Our precision-engineered graphite nozzles ensure consistent flow and uniform bead sizing. High Efficiency: Rapid induction heating cycles allow for continuous batch production. The Result The client achieved a production rate of over 99% uniform silver grains with a bright, mirror-like finish. The automated bottom-pouring mechanism significantly reduced manual labor and improved safety compared to traditional tilt-pouring methods.

This project involved the melting of high-purity silver for a precious metal refinery. Using our high-frequency induction melting furnace, the client successfully achieved efficient melting and precision manual pouring of silver bars. Key Highlights Material: 99.9% Pure Silver Capacity: 50kg per batch Process: Induction melting followed by manual tilt-pouring into ingot molds. Equipment Advantage: Our induction technology ensures rapid heating and uniform temperature distribution, minimizing silver oxidation and loss. The Result The client was able to produce high-quality, 15kg and 30kg silver bars with a smooth surface finish. The manual tilting mechanism provided the operator with tactile control, ensuring a steady flow during the casting process and reducing spill risk.