30-80KHZ Induction Forging Heater 30KW High Frequency Induction Heating Equipment

30KW High Frequency Induction Heating Equipment For Forging

Quick Detail:

Specification

Major features:

1. 30KW High Frequency Induction Heating Equipment for forging adopts the most advanced MOS, IGBT frequency conversion control technologies to ensure the high efficiency and maximum output power.

2. 30KW High Frequency Induction Heating Equipment for forging has the constant current and power control function, which can significantly optimize metal heating process, realize the high efficient and fast heating and bring into play the superior performance of the products.

3. 30KW High Frequency Induction Heating Equipment for forging has the function of three-stage time setting represented by heating-heat preservation-cooling. Furthermore, the power for heating and heat preservation is available for independent regulation, which can facilitate the heating and heat preservation, which is applicable to places requiring bulking and repeated heating.

4. A maximum ten types fault protection and display of over-current, over-voltage, water shortage and phase missing can provide higher reliability and durability.

5. 30KW High Frequency Induction Heating Equipment for forging is safe and reliable, and requires no equipments of ten thousand voltage, and thus can ensure the safe operation.

6. The comprehensive full load design is available for 24-hour continuous operation.

7. 30KW High Frequency Induction Heating Equipment for forging is available for ultraviolet temperature detection, which can realize the automatic control of temperature, improve the heating performance and simplify the manual operation.

Applications

1. Heating (hot forging, hot fitting and smelting)

  Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

   Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.

  Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.

2. Heat Treatment (surface quench)

 Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).

 Quench for various automobile and motorcycle fittings, such as crankshaft,   connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

 Various electric tools, such as gear and axes.

Quench for machine tools, such as lathe deck and guide rail.

Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

3. Welding (braze welding, silver soldering and brazing)

   Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.

   Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.

    Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.

    Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.

4. Annealing (tempering and modulation)

   Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.

   Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.

Operating Principle

Frequency conversion electromagnetic induction heating or induction heating for short is a method for heating metal materials by converting power frequency power supply into that of specific range based on the principle of electromagnetic induction. It is mainly applicable to the metal hot working, heat treatment, welding and melting. This type of heating technique is also applicable to packing industry (such as sealing of aluminum foil used in medicine and food industry), semiconductor material (such as extruded monocrystalline silicon and heated affixing metal parts for auto glass). 

Basic components of induction heating system include induction coil, AC power source and work pieces. Induction coil can be fabricated into different shapes as per different heated objects. The coil is connected with the power source providing alternating current for coil. The alternating current possessed by the coil can create a alternating magnetic field passing through the work pieces to produce eddy flow as required by heating.