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100kw IGBT Induction Hardening Equipment 50KHZ For Shaft Hardening

Brand Name:	IF-60AB
Model Number:	60AB
MOQ:	1 set
Price:	negotiation
Delivery Time:	7~15days
Payment Terms:	T/T,Western Union

Detail Information

Product Description

Detail Information

Place of Origin:

china

Certification:

CE, SGS , ROHS

Cooling::

Water

Application::

Crankshaft Heating

Certificate:

CE , SGS , ROHS

Warranty:

1 Year

Frequency::

10~50KHZ

Work Power::

380V 3phase

Packaging Details:

wooden box

Supply Ability:

500set/month

Highlight:

igbt induction hardening equipment

induction hardening equipment 50khz

100kw induction hardening machine

Product Description

100kW Shaft Induction Hardening Machine IGBT 50kHz Heat Treatment For Gears

Model	IF-60AB (Three phase)
Work Power	340V-430V
Input Current	60A
Fluctuating Output Power	60KVA
Fluctuating Frequency	30-80kHz
Output Current	400-2400A
Cooling Water Flow Rate	0.08-0.16Mpa 7.6L/Min
Water Temperature Protection	40°C
Main Unit Dimensions	640x280x550 mm
Transformer Dimensions	510x260x410 mm
Main Unit Weight	37.5 kg
Transformer Weight	32.5 kg

Heat Treatment Applications

This induction hardening machine is designed to enhance the rigidity of metal materials through precise heat treatment processes. Key

applications include:

Hardening for tools and hardware including pliers, wrenches, hammers, axes, screwdrivers, and shears
Automotive and motorcycle components such as crankshafts, connecting rods, piston pins, chain wheels, aluminum wheels, valves, and drive shafts
Electric tool components including gears and axles
Machine tool components like lathe decks and guide rails
Various metal parts and machined components including shafts, gears, cams, chucks, and clamps
Hardware molds and mold accessories including small-size molds and mold inner holes

Induction Heating Technology

Operating Principle

Frequency conversion electromagnetic induction heating converts power frequency supply into specific frequency ranges based on electromagnetic induction principles. This advanced heating method is ideal for metal hot working, heat treatment, welding, and melting applications.

System Components

The induction heating system consists of three main components: induction coil, AC power source, and work pieces. Induction coils can be custom-fabricated into various shapes to accommodate different heated objects, creating alternating magnetic fields that produce the required eddy currents for efficient heating.

Performance Advantages

Superior to Conventional Heating Methods

Eliminates pollution, poor working conditions, and safety hazards associated with coal, gas, and oil heating
Prevents deformation, thick oxidation layers, poor quality, rough surfaces, and high scrap rates common with conventional methods

Induction Heating Benefits

Rapid heating with adjustable rates as fast as 1 second
Versatile application for various metal parts with interchangeable induction coils
Easy installation with simple power and water connections
User-friendly operation with minimal learning curve
Instant start-up capability
Energy efficient - consumes approximately 70% less power than conventional vacuum tube high frequency equipment
High effectiveness with uniform heating, minimal oxidation, and no material waste
Comprehensive safety protection including overpressure, over-current, overheat, and water shortage alarms

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